For random pallets, palletizing robots are the only option. Despite this, robot loading is facing more problems, and it will be more difficult if you want to produce at a higher speed.

A robotic palletizer that handles random loading requires special software, and the robotic palletizer is connected to the rest of the production line via software, which is a huge improvement.

A robot used to build random pallets can be integrated into the warehouse management system (WMS) of the plant. Ideally, it will be the front end of the WMS, working with the warehouse software to produce mixed pallets.

Sophisticated software is also able to meet the demand for ready-to-go pallets. In general, this means that after the product is coded, the label of some or all of the packaging containers must be facing outwards. Robotic palletizing equipment is another option for demanding applications: palletizing in the freezer warehouse. In the field of consumer goods packaging, handling boxes in a frozen warehouse is one of the most difficult tasks. Workers have to work alternately to keep the body warm, which indirectly reduces work efficiency and increases labor costs.

In a frozen environment, automated random access palletizers are not the right choice, as most automated random access code routers use compressed air tubes that freeze in cold storage. Compared to automated palletizers, palletizing robots are more compact, which is especially important because the space in the refrigerated warehouse is very valuable. Despite this, there are some problems with the use of robots in refrigerated warehouses. Some suppliers have begun to design special palletizing robots for refrigerated warehouses.

When using a palletizing robot, one important thing to consider is how the robot grabs a product. The vacuum gripper is the most common robotic arm end tool (EOAT). Relatively speaking, they are inexpensive, easy to operate, and can efficiently load most of the load. However, in some specific applications, vacuum grippers can also encounter problems, such as a porous substrate, a soft package of liquid content, or an uneven surface package.

Other EOAT options include a flip-type gripper that grips the sides of a bag or other package; a fork-type gripper that inserts into the bottom of the package to lift the package; and a bag-type gripper, which is a flip-top A mix of style and fork grips with a fork that wraps around the bottom and sides of the package.

It is also possible to make other combinations of basic EOAT types. A beverage packer has difficulty in palletizing a corrugated tray that is full of bottles and shrinks, and the vacuum chuck pulls the film off the tray.

Palletizing robot features:

1. Simple structure and few parts. Therefore, the failure rate of components is low, the performance is reliable, and the maintenance is simple.

There are fewer spare parts required.

2. Less floor space. Conducive to the layout of the production line in the customer's factory, and can leave a larger warehouse area. The palletizing robot can be placed in a narrow space for effective use.

3. Applicability is strong. When the size, volume, shape and shape of the customer's product change, it is only necessary to modify it on the touch screen without affecting the normal production of the customer. The mechanical palletizer change is quite cumbersome and even impossible.

4. Low energy consumption. Usually the power of a mechanical palletizer is around 26 kW, while the power of a palletizing robot is about 5 kW. Greatly reduce the operating costs of customers.

5, all control can be operated on the control cabinet screen, the operation is very simple.

6, just locate the starting point and the placement point, the teaching method is simple and easy to understand.

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